Sr Process Development Technician

We Make Life More Rewarding and Dignified 

Location: Libertyville 
Department: Operations 

Summary:

The process Development Technician/ Machinist performs tasks associated with machining prototype & automation production tooling and participates in test assignments to determine processing specifications for related tooling. Works in a highly dynamic environment to create and test new tooling and production processes for existing production platforms and new products coming to market.  This role will fabricate new tooling and fixtures to prepare and operate manual and semi-automated heat sealing equipment, complete experiments, collect and log data from instrumentation and observation for analysis. This position works closely with department managers, engineers and other technicians to plan, coordinate and execute assigned projects.  This position is based onsite 5 days per week (Monday - Friday).

Responsibilities:

• Work with Engineering design teams to assess and develop new tooling and processes for production feasibility
• Utilize shop machining equipment (CNC/Lathe/TRAK Mill/ WEDM etc.) to program and fabricate tooling assemblies, fixtures and other components
• Operate lab scale production automation equipment to product and test new product designs, materials, and tooling primarily heat sealing components to films
• Coordinate and complete test assignments on experimental work
• Performs measurements of products, tooling and fixturing using precision equipment (e.g. Smartscopes, Optical Comparator, gages, and other test and measurement equipment).
• Collects and logs data from test setup for engineers to include in reports
• Responsible for maintenance and utilization of shop equipment, tools and instruments
• Maintains safe working conditions and methods in the shop/lab area
•  Performs other duties as assigned by department management

Essential Functions of the Role:

• Read/edit/create models and/or drawings in CAD (SolidWorks)
• Ability to program and operate shop equipment such as CNC, Lathe, TRAK, WEDM machines
• Ability to make precise parts and fixtures, including surface finishes
• Knowledge of metallurgy and machining with common tooling and prototyping material stock
• Ability to work independently and in a team setting
• Strong CAD/CAM software skills (SolidWorks/SWCAM/ MasterCAM/ Esprit)
• Desire to find root cause and strong problem solving abilities
• Prolonged sitting and standing
• Verbal communication – both speaking and listening Functional familiarity with standard PCs and MS Office
• Climbing and Bending
• Lifting (up to 50 pounds)
• Working hours and conditions: Monday – Friday, start time between 6-8 AM CT, 100% on-site

Work Experience Requirements:

• Number of overall years necessary: 5-10+ years
• Understanding of film/plastic heat sealing tooling and equipment operation strongly desired
• Understanding or desire to learn automation equipment mechanics/sensor systems/controls
• 5+ years experience in tool and die making in a production environment, emphasis on new tool development (metals and plastics component machining)
• Journeyman/tool and die maker experience
• Experience making tooling for medical device manufacturer, manufacturing production floor experience, ability/desire to do root cause failure analysis and develop tooling improvements desired

Education Requirements:

High School Diploma or equivalent GED required

Specialized Skills/Technical Knowledge:

• Ability to read/create/edit mechanical drawings, sketches, design work with CAD (SolidWorks, AutoCAD)
• Strong CAD/CAM software skills (SolidWorks/SWCAM/ MasterCAM/ Esprit)
• Ability to program and operate shop equipment such as CNC, Lathe, TRAK, WEDM machines
• Ability to make precise parts and fixtures, including surface finishes
• Knowledge of metallurgy and machining with common tooling and prototyping material stock
• Experience operating production web handling and/or heat sealing equipment strongly preferred
• Desire to find root cause with strong problem solving abilities
• Ability to work independently and in a team setting

Our Total Rewards package in aggregate is above market and includes competitive pay, generous paid time off programs, peer-to-peer recognition, health and life insurance, wellness programs and incentives, generous retirement savings, and a unique Benefit of Employee Share Ownership Program (BESOP).

About Hollister Incorporated

Hollister Incorporated is an independent, employee-owned company that develops, manufactures and markets healthcare products worldwide. The company spearheads the advancement of innovative products for ostomy care, continence care and critical care, and also creates educational support materials for patients and healthcare professionals. Headquartered in Libertyville, Illinois, Hollister has manufacturing and distribution centers on three continents and sells in nearly 80 countries. Hollister is a wholly owned subsidiary of The Firm of John Dickinson Schneider, Inc., and is guided both by its Mission to make life more rewarding and dignified for people who use our products and services, as well as its Vision to grow and prosper as an independent, employee-owned company, and in the process, to become better human beings.

Hollister is an EO employer – M/F/Veteran/Disability
Job Req ID: 32952